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Mineral Water Filling Line Specifications:
Automatic PET Bottle Water Filling Machine
Model:RFC-883(8washing heads, 8 filling heads, 3 capping heads)
Production capacity : 2000BPH for 500ml
Function Description:
The machine is a full-automatic multiple-function washing, filling and capping unit. It is used in washing. filling and sealing all kinds of non-air drinks such as fruit juice, oil & vinegar, wine, fruit wine, mineral water and pure water. The line has features of unique design, new style, complete functions, multi-purpose, convenient in operation, beautiful construction, high automatization. It is the best filling equipment in China.
SPECIFICATION DETAILS:
|
Head of Washing, Filling, Capping |
8, 8, 3 |
|
Production Capacity |
1000-2600BPH |
|
Bottle Size |
Diameter=50~108mm, H=170~340mm, 330~2.25l |
|
Spraying Pressure |
2~3 Kg/cm2 |
|
Motor Power |
Main motor: 1.5KW |
|
Power of Outer Vacuum Pump |
0.75kw |
|
Machine Size |
2,100 x 1,400 x 2,500 mm |
|
N.W. |
2500 Kg |
|
Body Material |
SUS304 stainless steel |
|
Inverter & PLC |
Japan Mitsubishi |
|
Air Valve |
Taiwan AirTac |
|
Capping Technique |
Italy AROL |
|
Heads of Washing & Filling |
Ozone-resisting material |
|
Filling Valve |
304L stainless steel |
|
Washing Pressure |
0.2~0.25MPa |
|
Bottle Clip & Fill |
Bayonet style |
|
Sealing Technique |
Italy AROL sealing technique, revolve lids with magnetic force which down the wastage rate greatly. |
1) Conveying process:
By adopting bottle-neck clamping design, or Hanging Type Bottle-Conveying System, the DCGF series can adapt many different shapes of bottles easily. It can be applied to your producing line directly with much less auxiliary units as well as inconveniences needed.
2) Filling process:
The DCGF series adopt Micro-Pressure technology which makes the filling process faster and more stable without losing pin-point filling accuracy.
3) Washing process:
Spring clamps are applied in the bottle washing unit. Empty bottles can be turned over by 180 degrees along the conveying rail. Two times of internal and external washing can guarantee the bottle washing quality
4) Sealing process:
Magnetic torque technology is used for cap screwing. The force of cap screwing can be adjusted continuously without grade. This function guarantees a low defect rate of capping process.
5) Cap supplying process:
Air-powered horizontal swirl cap sorting device is applied in cap supplying process, in order to prevent cap from being scratched. And shortage of cap in Cap-Storing-Tank can be sensed out by sensors which can let out an alarming. After that, more caps can be reloaded automatically.
Washing part
Filling part
Capping part
Water Bottle Filling Machine / Mineral Water Bottling Plant Parameter:
All parts that have direct contact with water are made of SUS304 stainless steel. The key electronic components are introduced from world-famous brand name companies such as Mitsubishi and Omron, etc. And pneumatic devices are also introduced from Japan and Italy.
| Model | RFC 10-10-3 | RFC 18-18-6 | RFC 24-24-8 | RFC 32-32-10 | RFC 40-40-12 | RFC 50-50-15 |
| Rinsing nozzles | 10 | 18 | 24 | 32 | 40 | 50 |
| Filling nozzles | 10 | 18 | 24 | 32 | 40 | 50 |
| Capping nozzles | 3 | 6 | 8 | 10 | 12 | 15 |
| Output(@500ml) | 4000BPH | 6000BPH | 8000BPH | 14000BPH | 18000BPH | 24000BPH |
| Applicable bottle size | Diameter=50~108mm, H=170~340mm, 330~2250ml | |||||
| Pressure of air source | 0.7MPa | 0.7MPa | 0.7MPa | 0.7MPa | 0.7MPa | 0.7MPa |
| Air Consumption | 0.25M3/min | 0.8 | 0.8 | 0.8 | 0.8 | 1 |
| Pressure of spraying water | 0.2-0.25MPa | |||||
| Consumption of rinsing water | 1T/H | 1.2T/H | 1.2T/H | 2T/H | 2.2T/H | 2.5T/H |
| Pressure of filling | 0.2-0.3MPa | |||||
| Power consumption | 2.5kw | 3.5kw | 4kw | 5.5kw | 6.5kw | 8kw |
| Machine body | SS304 | |||||
| Machine size(L*W*H,mm) | 2100*1800*2400 | 2300*2200*2400 | 3000*2200*2800 | 4000*2600*2800 | 4700*2900*2800 | 5100*4800*3000 |
| Machine weight(kg) | 2500 | 3000 | 4000 | 5000 | 6000 | 7500 |
| PLC | Japan Mitsubishi | |||||
| No. | Item | Description |
| 1. | Material | Stainless steel 304 |
| 2. | Filling valve | Stainless steel 316 |
| 3. | Main motor+ Reducer | S*W (Germany ) |
| 4. | Rinsing pump | CNP(China ) |
| 5. | Inverter | SIEMENS (Germany ) |
| 6. | PLC | Mistubishi (Japan ) |
| 7. | Touch screen | SIEMENS (Germany ) |
| 8. | Contactor | SIEMENS (Germany ) |
| 9. | Hot relay | SIEMENS (Germany ) |
| 10. | Air switch | SIEMENS (Germany ) |
| 11. | Approaching switch | TURCK (Germany ) |
| 12. | Photoelectric switch | BANNER (Germany ) |
| 13. | Pneumatic components | F*STO (Germany ) |
| 14. | Sliding bearing | Igus (Germany ) |
| 15. | Lubrication system | BEKA(Germany) |
ES AQUA Manufactures & Provides Full range of equipment for Water Filling Line, Juice/Tea Filling
Line & Carbonated Drink Filling Line
1.Beverage Processing System 1,000 Ltrs/Hr to 10,000 Ltrs/Hr
2.Water Treatment System 1,000 ltrs/Hr to 100,000 Ltrs/Hr
3.Blow Molding Machine - 1,000BPH to 7,000BPH for 500ml
4.Bottle Unscrambler up to 2,0000BPH
5.Filling Machine - 1,000BPH to 24,000BPH for 500ml (PET & Glass Bottles Crown Caps)
6. OPP Labeling Machine - up to 24,000BPH
7. PVC Shrink Labeling Machine - up to 24,000BPH
8.Wrap Around Case Packer
9.Shrink Wrapping Machine
10. 5 Gallon Filling Line with all the Line Accessories
11.Full-automatic & semi-automatic blow molding machine
Our service
1.Experience
ESAQUA Since 2003. We are professional in water&beverage solutions over 10 years.Modern factory of 6000 square meters.over 40 countries' customers are using DATONG machines.
2.Quality control
ESAQUA machines all parts adopts CE, ISO 1900:2000 for processing.Precision was improved greatly.
3. Reasonable Price
ESAQUA machines are highest cost performance. Our machines and good service worth your cost. Help design more suitable filling line equipment based on your budget.
4.Warranty
ESAQUA provide 12 months long warranty, free parts and effective service in a timely manner. After the warranty, lifelong provide widely favorable technical support and after-sales service.
5. Turn-Key Project
ESAQUA Turn-key Project including pre-sale and after-sale service, can provide the whole production line, factory design, design bottle, provide a layout diagram, provide auxiliary materials supply agent information, machine installation and debugging, free staff training and so on.
6. After-sale service
ESAQUA will send engineers to customers factory. Offer installation, debug and technology training to customers.
7. Bottle Design Service
Our engineer can design different bottle drawing for your reference!
Contact Us: We will send design drawing!
8. Layout Design Service
We supply standard layout for each water filling machine line,
also available for customize design layout based on Customers Factory Area!
Give US: Factory Area
9. Label Design Service
Design colorful label for customers choice
Provide Us: Information want to put on label
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